Internal Combustion Engines


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Internal Combustion Engines offer significant advantages over external combustion in many applications, particularly automotive where there is a need for rapid variation in power output, which can be achieved by changing the fuel supply rate.  However, for continuous operation with extended service intervals, as required for domestic heating systems, the challenges facing ICE are formidable; until recently it was considered that the cost of the components required to achieve the appropriate emissions, efficiency and reliability parameters would be excessive.

Early products, based on automotive ICE technology, operated with some success in niche applications, but have been unable to overcome these technical challenges being been beset with high service and operating costs.  The products mentioned below, however, have all been developed for long life with relatively low service intervention and incorporate a range of features aimed at achieving the performance desirable for domestic and small commercial applications.

For further discussion of the relative merits of these engine types see section on papers.

Ecopower Baxi Dachs Ecowill EC Power
Based on Marathon gas engine designed for dry operation and can be modulated to match electrical load.  This feature is believed by its developers to offer significant benefits over its competitors. 

 However, the high capital cost of all these products implies very high running hours at full load in order to generate sufficient electricity to recover the investment.  It is only in remote (off-grid) applications where this feature offers significant benefits.

Ecopower has been acquired by Vaillant, the German boiler manufacturer who are also developing the Plug Power based fuel cell micro CHP unit.

Developed and manufactured by the Baxi Group company Senertec GmbH, the DACHS is a European manufactured packaged mini-CHP unit based on reciprocating engine technology. Operating reliably and successfully across Europe for many years, the DACHS is proven technology and has become an established choice in mini-CHP. Over 8,000 units have now been installed by Senertec GmbH, and its partner network.

Its primary application is for small hotels and apartment blocks (e.g. sheltered housing) where there is a continuous electrical and thermal baseload.  The resulting high annual operating hours provide the substantial savings required to pay back the relatively high capital cost.

However, it is physically too large and has too high an electrical output to be suitable for anything but the largest family homes, or those with swimming pools.

Honda’s small household cogeneration unit combines the GE160V—the world’s smallest natural gas engine—with a lightweight generation system employing Honda’s unique sine-wave inverter technology to create a compact unit suitable for home use.

Although the unit is the world’s first practical cogeneration unit for home use, in its current configuration it is not suitable for indoor installation.  However, the incorporation of catalytic converters and an elaborate acoustic attenuation system, together with novel engine design, have overcome the principle limitations of ICE design.  The cost of these additional components results in a very high installed cost, which is difficult to justify on economic grounds.  In the Japanese market, where thousands of these units have been installed, high electricity prices and capital grants greatly improve the economic viability for the end user.

Not really a micro CHP unit, but included here for those with an interest in small apartment blocks, sheltered housing etc. 

 Based on the Lister diesel engines renowned for long life.

ecopower.jpg (4308 bytes) wpe4.jpg (11853 bytes) honda.jpg (11033 bytes) wpe10.jpg (17178 bytes)
For further details contact:

Marathon

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Baxi

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Honda

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EC Power

Electrical output

4.5kWe

Electrical output

5.3kWe

Electrical output

1kWe

Electrical output

15kWe

Thermal output

12kWt

Thermal output

10.4kWt

Thermal output

3kWt

Thermal output

35kWt

Application

Small commercial

Application

Small commercial

Application

Individual family homes (external installation)

Application

Small commercial

Supply only cost Supply only cost Supply only cost Supply only cost
Installed cost

 

Installed cost

£13000 plus VAT

Installed cost

£5600

Installed cost
Availability

 

Availability

2000

Availability

2003

Availability

2001

 
Contact : info@microchap.info
Disclaimer:  Information is provided for general information only and no endorsement or recommendation of any company or product should be inferred.  This is not a commercial site and none of the companies mentioned are sponsors of the site.  Please note that the views expressed on this site are  entirely my own and do not represent the official position of my current or previous employers.  This page was last updated on 15th December 2007  © Jeremy Harrison

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